INSTRUCTIONS-PARTS LIST308–530Rev AThis manual contains IMPORTANTWARNINGS and INSTRUCTIONS READAND RETAIN FOR REFERENCEHYDRA-CLEAN 1535, 2040, 2540P
10 308–530PARTS DRAWING800–698 Hydra–Clean 1535 Pressure Washer60632931611647644849665663344466645413239363534673667365051363540524043424656273027302
11308–530PARTS LIST800–698 Hydra–Cleanr 1535 Pressure WasherREF PART NO. NO. DESCRIPTION QTY1 802–239ENGINE, 5 hp, Briggs & Stratton I/C12 800–695
12 308–530PARTS DRAWING800–699 Hydra–Clean 2040 Pressure Washer82046660632931611614764484966754321565665558573344466645413239363534673667365051363540
13308–530PARTS LIST800–699 Hydra–Clean 2040 Pressure WasherREF PART NO. NO. DESCRIPTION QTY1 802–141ENGINE, 8 hp, Briggs & Stratton I/C 12 800–69
14 308–530PARTS DRAWING800–700 Hydra–Clean 2540 Pressure Washer60521110521419131061386543312912111010182333242625303226322628222627206202162565758375
15308–530PARTS LIST800–700 Hydra–Clean 2540 Pressure WasherREF PART NO. NO. DESCRIPTION QTY1 800–392GUN & WAND ASSEMBLY(incl. 2, 5, 9, 15, 17, 47
16 308–530GEAR REDUCER SERVICE (Model 1535)WARNINGTo reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on
17308–530PARTS DRAWINGGear Reducer (Model 1535)12322202121202423222345678172319161115121314109PARTS LISTGear Reducer (Model 1535)REF PART NO. NO. DESC
18 308–530GEAR REDUCER SERVICE (Models 2040 & 2540)WARNINGTo reduce the risk of serious bodily injury, including fluid injection, splashing in the
19308–530PARTS DRAWINGGear Reducer (Models 2040 & 2540)191817161514133124252043262562930112423221232109782827121PARTS LISTGear Reducer (Models 204
308–530INDEXWarnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5.
20 308–530PARTS DRAWING804–244 Pump Assembly, 1500 psi938312711103831817651720132829303132333534394036484748464544434241395242434445465049512123242519
21308–530PARTS LIST804–244 Pump Assembly, 1500 psiREF PART NO. NO. DESCRIPTION QTY1 802–312 KEY, Square12 804–180 CRANKCASE 13 804–077 WASHER, Lock124
308–530PARTS DRAWING804–245 Pump Assembly, 2000 psi191816436712131489111012132016171852232526352949424847464544432013123239404142434446241411522222
23308–530PARTS LIST800–245 Pump Assembly, 2000 psiREF PART NO. NO. DESCRIPTION QTY1 802–178 WASHER, Lock, 10mm22 804–154 CRANKCASE 13 801–028O–RING, O
24 308–530PARTS DRAWING804–246 Pump Assembly, 2500 psi171513435650491178109504911131415162202223312418254645444342414039114950262728293035343336373738
25308–530PARTS LIST804–246 Pump Assembly, 2500 psiREF PART NO. NO. DESCRIPTION QTY1 804–093 KEY 12 804–154 CRANKCASE 13 801–028O–RING, Oil Fill Cap14
26 308–530PUMP SERVICE (Model 1535)Servicing the ValvesDisassembly:1. Remove the four (4) socket head bolts and springwashers from end of manifold.2.
27308–5304. With crankcase side of manifold down removehi–pressure seals using a reverse pliers.5. Invert manifold so crankcase side is up and withrev
28 308–530PUMP SERVICE (Models 2040 & 2540)Servicing the Valves1. Remove the hex valve plug.2. Examine the o–ring under the plug for cuts ordistor
29308–530Reassembly:V–Packing Models:1.Lubricate high pressure packing area in manifold.2. Insert male adapter with notches down and “v” sideup.3. Lub
3308–530WARNINGHIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manu
30 308–530ACCESSORIES (Must be purchased separately)DOWNSTREAM CHEMICAL INJECTOR KIT800–117 & 800–649For injecting harsh cleaning chemicals downst
31308–530TECHNICAL DATAModel 800–698Model 800–699 Model 800–700Engine (air–cooled, 4 cycle)5 hp Briggs & Stratton I/C8 hp Briggs & Stratton I/
32 308–530THE GRACO WARRANTYWARRANTY AND DISCLAIMERSGraco warrants all equipment manufactured by it and bearing its name to be free from defects in ma
4 308–530EQUIPMENT MISUSE HAZARDGeneral SafetyAny misuse of the pressure washer or accessories, suchas overpressurizing, modifying parts, using incomp
5308–530INSTALLATION153520402540Figure 1SPRAYGUNSPRAYHOSEQUICKCOUPLERQUICKCOUPLERINLET WATERCONNECTION 3/4”GARDEN HOSEHIGHPRESSUREHOSECONNECTIONHIGH P
6 308–530STARTUPAlways use this startup procedure to ensure that the unitis started safely and properly.1.Check oil levels.Engine: Add SAE 30 or 10W–3
7308–530Trigger Safety LatchWARNINGTo reduce the risk of serious bodily injury ,including fluid injection, splashing in the eyes oron the skin, ALWAYS
8 308–530SHUTDOWN, FLUSHINGAND STORAGEWARNINGPressure Relief ProcedureTo reduce the risk of serious bodily injury, includingfluid injection and splash
9308–530TROUBLESHOOTING CHARTWARNINGTo reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or in
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